Automated test systems are used to check the quality of produced power semiconductors or diodes as well as for the fully automated execution of complex measuring tasks. We offer a variety of different test systems with which electric modules, components and machines can be tested and measured for current flow and voltage. Our services include the custom development of systems according to your requirements as well as the worldwide initial set up of finished systems on site.
Whether large, automated test systems integrated in the production line or small systems for small series or small parts for the desk. Depending on size or functional requirements, we also create individual test systems with mechanical marking, laser marking or with inkjet marking.
Automotive
Renewable Energy
E-Mobility
Industry
The more extensive and complex the production plant, the more challenging are the requirements for today's test systems. We offer test systems for different applications, always with the option of customization.
Parameter tester record detailed electrical parameters and provide comprehensive data for checking limit values, optimizing production processes and for quality documentation.
Measure all diode-parameters including power, such as
Handling system with
Measure all parameters of the power-diodes in a halfbridge/rectifier such as
Handling system fully automated or manual draw stations with exchangeable adapter-system, marking, good / waste differentiation and waste box with sensor.
Measure all parameters of the FETs on the module such as
Integrated avalanche tests (avalanche test with VBAT max. 90 VDC). Integration into a fully automated handling system.
Measure all parameters of the IGBT’s on the module (up to 1000A) such as
Integration into a fully automated handling system.
Dynamic tests such as double pulse tests (RBSOA) and / or short circuit tests (SCSOA) are used to test the performance and durability of IGBT modules (Si, SiC, GaN) - essential for applications in power electronics. These tests can be carried out at room temperature and / or at maximum temperature.
Control of the measurement unit and accurate data logging with the highest possible resolution. Including external oscilloscopes for analyzing the measuring results like: du / dt value, di / dt value, switching times, clamping voltage, peak voltages, collector current, gate voltage.
Complete traceability of each DUT for later analysis saving the measuring data in databases with upload to the company network if necessary.
Measurement unit up to 1500 V / 4000 A RBSOA and 1500 V / 12000 A SCSOA.
Example of laboratory configuration
Example of automatic inline configuration
Tailor-made solutions that cover special test procedures for a continuous quality control during the production. These tests ensure that components function reliably even under extreme conditions.
A very compact test system for carrying out High Temperature Reverse Bias tests, which is capable to test 4x DUTs with up to +/- 6500 V at max. 200 °C.
Low volume production line ZTH test system with 150 A. Testing all parameters of a FETmodule such as:
The DUTs are cycled for a specific time (100 h - 1000 h), most of the time under high temperature in a heating chamber. Different JEDEC standards define the individual test for each DUT which is interpreted by the hardware and software. The complete test is interpreted by analysis tools.
Rectifier diodes (DUTs) are stresstested with high-current pulses (up to 200 A) while monitoring forward voltage to determine internal temperature. Afterwards the rectifier diode is cooled down to a given
forward voltage start value and repeats the test. Each of the 16 independent test positions runs for over 500 hours with programmable cycles and cooling phases.
Operating Software (KSR32 / KSR4) Application
Module Measuring Program Editor
Integrated Oscilloscope
Display of the measurement data with zoom and editing function for ideal measurement data analysis.
For calibration, this module is simply measured using a suitable reference instrument. The result is then transmitted to the tester and stored in non-volatile memory — completely eliminating the need for manual adjustment using potentiometers.
To simplify the process, we provide a dedicated tool for automatic calibration. This tool works in conjunction with a calibrated digital multimeter and additional circuitry to cover all relevant measurement ranges.
Especially for our international customers, this solution enables independent calibration and periodic verification of the tester’s DC specifications. A detailed calibration report is generated automatically, comparing the values from the tester and the reference multimeter.
We have decades of experience in testing power semiconductors.
Since all components of MRS systems are modular, individual systems can be created flexible and completely according to your requirements.
Long-term cooperation with worldwide well-known customers from various industries.
Modern manufacturing technologies as well as compliant quality standards - We develop and produce in our facility in Germany.
Our MRS Test Systems comply with the CE standard and are built according to the specification of the Machinery Directive 2006 / 42 / EC: DIN EN 60204, DIN EN ISO 12100, DIN EN ISO 13849.
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