Test systems

Individual solutions for quality testing of semiconductors

Automated test systems are used to check the quality of produced power semiconductors or diodes as well as for the fully automated execution of complex measuring tasks. We offer a variety of different test systems with which electric modules, components and machines can be tested and measured for current flow and voltage. Our services include the custom development of systems according to your requirements as well as the worldwide initial set up of finished systems on site.

Test systems for Power Semiconductors

Whether large, automated test systems integrated in the production line or small systems for small series or small parts for the desk. Depending on size or functional requirements, we also create individual test systems with mechanical marking, laser marking or with inkjet marking.

 Test systems for power semiconductors

What can be tested?

  • IGBT modules, FET modules, diodes
  • Chips made of Si, SiC and GaN
  • And many more

Key data:

  • -100V to +100V at max. +/- 100mA
  • -2000V to +2000V at max. +/-10mA
  • Currents up to max. 1000A uni/bidirectional
  • Leakage currents in 10µA measuring range (resolution 0.33nA)
  • Multiplexer via HV/high current relay according to customer requirements

Testers for different requirements

The more extensive and complex the production plant, the more challenging are the requirements for today's test systems. We offer test systems for different applications, always with the option of customization.

Parameter Tester

Test Systems for Single Power Diodes

Measure all diode-parameters including Power

  • Vz temp. compensated
  • IR / DIR temp. compensated
  • Vf (mA)
  • Vf (Power)
  • dVf (ZHT)
  • Temperature

Handling system

  • Bunker
  • Feeder
  • Headwire straightener station
  • Cutting station
  • Measuring of cutting length
  • Measuring station
  • Marking station
  • Good / waste sorting

Test Systems for Half Bridges/Rectifiers

Measure all parameters of the Power-diodes in a halfbridge/rectifier

  • Vz temp. compensated
  • IR / DIR (with leakage current compensation)
  • Vf (mA)
  • Chipfactor
  • dVf (Loading)
  • Temperature

Handling system - Full automatic station or manual draw-stations

  • With exchangeable adapter-system
  • marking
  • Good/waste differentiation
  • Waste Box with Sensor

Test Systems for FET Modules

Measure all parameters of the FET’s on the module (up to 1000A)

  • VSD diode
  • BVDSS
  • VDS
  • IDSS (forward/reverse) with leakage current compensation
  • DIDSS (forward/reverse) with leakage current compensation
  • IGSS / DIGSS
  • VGSTH
  • RDSON
  • ZTH, ZTH loop
  • C-Capacitor
  • R-Resistor
  • R-Shunt
  • Temperature

 Integrated Avalanche-tests (Avalanche test with VBAT max. 90VDC) Full integration in an full automatic handling system

Parameter test systems for IGBT modules

Measure all parameters of the IGBT’s on the module (up to 1000A)

  • VSD diode
  • VCE, VCESAT
  • ICES (forward/reverse) with leakage current compensation
  • DICES (forward/reverse) with leakage current compensation
  • IGES / DIGES
  • VGSTH
  • ZTH, ZTH loop
  • C-Capacitor
  • R-Resistor
  • R-Shunt
  • Temperature

Full integration in an full automatic handling system

Parameter test systems for IGBT modules

Dynamic Tester

Dynamic Test Systems for IGBT Modules

RBSOA / SCSOA Testing Depending on the quality standards during the production of different IGBT and MOSFET module types a RBSOA and  SCSOA test is performed. The range of systems last from stand-alone laboratory systems with manual feeding to valuate DUTs during the developing process to full automated shift operation production lines. For RBSOA and SCSOA tests it is essential that the DUT undergoes a real stress test during switching and not just turning on and off the DUT. To reach a real stress test several criteria must be fulfilled like

  • A very low stray induction of the complete system otherwise it will be just switching without real stressing during switching
  • Accurate data logging with the highest possible resolution for analyzing the measuring results like
    • du / dt value
    • di / dt value
    • switching times
    • clamping voltage
    • peak voltages
    • collector current
    • gate voltage
  • Complete traceability of each DUT for later analysis saving the measuring data in databases with upload to the company network if necessary.
  • Example contact unit 1200 V / 2000 A RBSOA & 1200 V / 8000 A SCSOA with short circuit detection option
  • In a full-automated shift operation production line

Advantages:

  • Measuring equipment adapted for each product to get the highest possible resolution
  • Customized DC Link for each DUT to minimize ESL
  • Individual Gatedrive stage
  • Contact check unit to ensure the DUT is connected proper before applying high voltage
  • Signal Multiplexer for DUTs in half bridge configuration to save money and space instead of using a second oscilloscope
  • Short circuit detection option to prevent uncontrolled discharging of the DC Link into the system during a DUT failure preventing welding the DUT to needles and unnecessary maintenance work at a contact unit.

HTRB tester

HTRB tester

For the High Temperature Reverse Bias tester we have developed a very compact test system. The system is capable to test 4x DUTs with up to +/-6500 V and 200 °C. The system consist of the following:

  • Industrial PC to control the system and log the data.
  • Test system works 72h PC Independent (in case of PC-shutdown).
  • The high voltage power supplies.
  • A standard meter to monitor the current and voltage.
  • A special developed safety system.
  • 4x temperature regulators.
  • Separate heating and cooling for the 4x DUTs.

Lab test systems

LAB-Test-Systems

Laboratory Test-System 300A to measure all parameters of a FET or FET-modules

  • VSD diode
  • BVDSS
  • IDSS (forward/reverse) with leakage current compensation
  • DIDSS (forward/reverse) with leakage current compensation
  • IGSS / DIGSS
  • VGSTH
  • RDSON
  • ZTH, ZTH loop
  • C-Capacitor
  • R-Resistor
  • R-Shunt

Including a manual contacting-station.

HTOL Diode Tester

For a continuous quality control during the production of different electronic semiconductors HTOL Tests are performed. The DUTs are cycled for a specific time (100h -1000h) most of the time under high temperature in a heating chamber. Different JEDEC standards define the individual test for each DUT which is interpreted by  the hardware and software. The complete test will be interpreted by analysis tools. The system consist of the following:

  • Industrial PC to control the system and log the data
  • The high power supplies
  • A standard Oscilloscope to monitor the current and voltage
  • Multiplexer to switch each DUT to the Scope for V-measurement
  • Current-limitation for each DUT
  • Separate contacting for the 80 DUTs placed into a heating chamber up to 260°C

Thermal Cycle Diode Tester

Thermal Cycle Diode Tester

For a continuous quality control during the production of different electronic semiconductors thermal cycling tests are performed. During this test electronic semiconductors are heated up due current pulses with a given frequency. In this example 16 rectifier diodes are pulsed with a current up to 200A at the same time. The forward voltage is measured continuously until the voltage drops below a given value which stands for the temperature inside the rectifier diode. Afterwards the rectifier diode is cooled down to a given forward voltage start value and repeats the test. This long-time tests are running more than 500hours which makes a very stable system essential. In this example there are 16 unique test positions which can run independent.   Advantages:

  • Individual voltage and current classification depending on the customers specification.
  • cycle patterns are programmable by the customer.
  • contact units are designed individual for each product to test.

High Current Cycle Test Systems

Current Cycling tests up to 300 A

  • Parameter-tests are possible
  • DVf-measurement
  • Test-time up to 1000 hour
  • Chiller for water-cooling
  • 10 heatsinks (water-cooled) for 10 Halfbridge-DUT’s
  • 10 Type-K temperature measuring points

The DUT’s are mounted on water-cooled heatsinks. The DUT is powered with high current pulses up to a specified temperature. Is this temperature reached, the switch field select the next DUT and heat it up. After one cycle the temperature of the first DUT is measured and if the temperature is still too high, the DUT will be skipped. The Chiller and the heatsinks are chosen that after one cycle the first part is nearly back on his start-temperature and can be remeasured.

High Current Cycle Test Systems

ZTH Test Systems

Low volume Production Line ZTH Test-System 150 A     and all parameters of a FET or FET-modules

  • VSD diode
  • BVDSS
  • IDSS (forward/reverse) with leakage current compensation
  • DIDSS (forward/reverse) with leakage current compensation
  • IGSS / DIGSS
  • VGSTH
  • RDSON
  • ZTH, ZTH loop
  • C-Capacitor
  • R-Resistor
  • R-Shunt

Including a manual contacting-station.

Automatic Calibration Tool

How to calibrate the tester?

All set point and measuring functions are based upon the measuring module. For calibration, this module is just measured with a suitable instrument, and the result is sent to the tester and stored in non-volatile memory. There are especially no potentiometers involved in calibration. We provide a tool for automatic calibration, based on a calibrated digital multimeter and additional circuitry to cover all measuring ranges. This tool enables especially our international customers to calibrate by themselves or to check the tester’s DC specification periodically. The system generates a calibration report automatically with the comparison of tester and multimeter results.

Your advantages with MRS Test Systems

Knowhow and Experience

Knowhow and Experience

We have decades of experience in testing power semiconductors.

Individual Test Systems

Individual Test Systems

Since all components of MRS systems are modular, individual systems can be created flexible and completely according to your requirements.

Worldwide Test Systems

Test Systems Worldwide

Long-term cooperation with worldwide well-known customers from various industries.

Made in Germany

Made in Germany

Modern manufacturing technologies as well as compliant quality standards - We develop and produce in our facility in Germany.

Machine directive

Our MRS Test Systems comply with the CE standard and are built according to the specification of the Machinery Directive 2006 / 42 / EC: DIN EN 60204, DIN EN ISO 12100, DIN EN ISO 13849.

CE Directive Category Test Systems
EU flag compliant category test systems

Contact

Would you like to learn more or are you looking for a specific test system?

Then feel free to contact us.

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